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Sheet metal fabrication

Sheet metal brackets, enclosures, panels and weldments—quoted from the finished part

Send the formed model, thickness, bends, hardware and finish notes. MakeNexa reviews laser/punch, bend, weld and finish fit across a global supplier network, then returns a reviewed quote—not a flat-pattern price alone.

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Formed aluminum enclosure, powder-coated steel bracket, brushed panels and a welded sheet-metal chassis.
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Decision guide

Start with the formed part, not only the flat blank

A useful sheet metal RFQ describes the finished geometry and how the part will be used. Material grade and thickness establish the starting stock, while bend radii, grain direction, hole-to-edge and hole-to-bend distances can determine whether the design is practical with standard tooling.

Assemblies add another layer: weld symbols, hardware callouts, mating-part datums, cosmetic faces and distortion-sensitive dimensions should be visible in the drawing. MakeNexa uses these inputs to compare supplier routes; exact equipment, tooling, tolerance, price and lead time are confirmed for the submitted project.

Route options

Sheet metal routes covered by the network

One part may use several operations. The quote review joins them into a practical sequence instead of treating every operation as a separate purchase.

Cutting and punching

Flat profiles, slots, perforations and cutouts from sheet or plate.

Review edge condition, kerf-sensitive geometry, hole size and flat-pattern control.

Bending and forming

Brackets, chassis, covers, panels and multi-bend enclosures.

Review bend radius, reliefs, tooling access, grain direction and accumulated tolerance.

Hardware and assembly

PEM-style inserts, studs, nuts, rivets, welding and subassemblies.

Review installation side, access, pull-out needs, weld symbols and mating interfaces.

Finishing and marking

Anodizing, powder coating, plating, passivation, brushing and marking.

Review substrate compatibility, masking, cosmetic zones, color reference and packaging.

Decision table

What changes sheet metal feasibility and cost

Use these as RFQ preparation questions, not universal production limits.

Design questionWhat to defineWhy it matters
Material and thicknessExact grade, temper and thickness. 1.0, 1.5 and 2.0 mm cover most work; 5052-H32 at 193 MPa yield forms, 6061-T6 at 276 MPa cracks at tight radiiThe alloy decides formability before the tooling does
Bend radiusInside radius against thickness: about 1x thickness in 5052-H32, 2 to 3x in 6061-T6Below the alloy minimum the bend cracks regardless of supplier
Bend tolerancesCommonly ±1° on angle and ±0.25 mm across a single bend, accumulating with each further bendA four-bend chain is not a ±0.5 mm dimension
Hole to bendAt least 2.5x thickness plus the bend radius — about 7 mm in 2 mm material with a 2 mm radiusCloser and the hole pulls oval during forming
Cut profileLaser at commonly ±0.13 mm with a 0.1 to 0.4 mm kerf; waterjet at ±0.13 mm with a 0.8 to 1.2 mm kerf and no heat-affected zoneFlat features hold far tighter than anything across a bend
InterfacesDatums, hole patterns, inserts, mating parts and post-assembly dimensions. Self-clinching hardware needs about 0.8 mm host thickness for M3Separates functional controls from general sheet tolerances
Cosmetics and finishVisible faces, grain direction, allowable marks and masking. Powder adds 50 to 100 µm per surface, anodize 5 to 25 µmCoating closes clearance holes and threads unless masked
InspectionCritical dimensions, sample plan, first article and requested records, with sampling commonly drawn to ANSI Z1.4Determines measurement access and documentation scope

Preparation

Design checks before upload

Flag these conditions rather than hiding them in a general note.

01Holes or slots close to bends
02Closed features that restrict tooling access
03Welded dimensions sensitive to distortion
04Cosmetic surfaces that need protected handling
05Threads, inserts or hardware installed after finishing
06Multiple revisions or supplied mating components

Frequently asked questions

Questions to resolve before quotation

Use the submitted quote and written clarification as the project-specific record.

Do I need to provide a flat pattern?

Provide one when it is a controlled design output. If the supplier may develop the flat pattern, identify the formed model and drawing as the controlling files and state that expectation in the RFQ.

Can one RFQ include cutting, bending, welding and finishing?

Yes. Submit the finished part or assembly as one package and describe which operations and documents belong together. The reviewed quote will confirm the supported route.

How should tolerances be shown across bends?

Identify the functional datums and critical formed dimensions on the drawing. Avoid applying one unusually tight tolerance to every feature when only a few interfaces control function.

Can MakeNexa support prototype and repeat quantities?

The global network covers prototype and production-intent routes. Quantity, tooling, stock, finish and inspection fit are still confirmed for each RFQ.

Ready for review

Send the files, requirements and open questions together

You will receive a stable RFQ reference. MakeNexa will assess the package, request clarification when needed and return a reviewed quote or clear next action.

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